Economics and Business
ISSN 2775-9237 (Online)
Published: 22 December 2020
Optimization of Heavy Equipment Capabilities in The Framework of Productivity and Coal Mining Business Sustainability: Case Study of East Kalimantan Mining Area
Ardyan Permana, Sahnaz Ubud, Dwi Sunu Kanto
Trilogi University, Indonesia
Download Full-Text Pdf
Keywords: Linear Programming Method, Match Factor Method, Production Optimize, Queuing Method
Coal mining business is now faced with various challenges such as export restrictions policy, an increase in value added products, and the decline in market prices of products. To be able to compete, mining companies are expected to increase productivity and efficiency and make continuous improvements in the production process. In the mining process, the availability of equipment and dump truck unloading tool will determine the sustainability of production that have an impact on productivity and efficiency. The purpose of this study was to optimize the production of coal mining in the context of the efficient use of equipment using the match factor, queues, and linear programming. The research location is in the area of the mining concession contractor KTD Corp is in the village of Embalut, District Tenggarong Seberang, Kertanegara Kutai Regency, East Kalimantan in October-November 2015. Unloading equipment used backhoe excavator is 5 units and 32 units of dump trucks. The simulation results match factor generated by the method optimal dump truck needs 26 units, while the queuing method and linear programming as much as 25 units of dump truck. The results of production optimization with linear programming method produced mining productivity of 1,208 BCM of overburden per hour with the optimum cost of $ 0,909/BCM.
Adadzi, E. (2013). Stochastic Optimization of Equipment Productivity in Multi-Seam Formations (Unpublished master’s thesis). Master of Science in Mining Engineering, Missouri University of Science and Technology, Columbia.
Alkass, S., Moslamani, K., & Alhussein, M. (2003). A Computer Model for Selecting Equipment For Earthmoving operations Using Queueing Theory. Proceeding Construction Information Department of Building, Civil and Environmental Engineering. Concordia University, Montreal. Canada.
APBI. (2012). Coal Industries in Indonesia. . 15 Oktober 2015.
Aykul, H. (2007). Equipment Selection for High Selective Excavation Surface Coal Mining. The Journal of The Southern African Institute of Mining and Metallurgy, 107 (6), 72-85.
Bascetin, A., & Ercelebi, S. G. (2009). Optimization of Shovel-Truck System for Surface Mining. Journal of The Southern African Institute of Mining & Metallurgy, 109 (3). 433-439.
Burt, N (2008). An Optimization Approach to Materials Handling in Surface Mines (Unpublished master’s thesis). Curtin University of Technology, Perth.
Cacceta, L,. & Burt, C. (2013). Equipment Selection for Surface Mining: A Review. Journal Interface, 44 (2), 143-162.
Cetin, N. (2004). Open Pit Truck/Shovel Haulage System Simulation (Unpublished master’s thesis). Graduate School Of Natural and Applied Science of Middle East Technical University, Ankara.
Choudhary, R. P. (2015). Optimization of load–haul–dump mining system by OEE and match factor for surface mining. International Journal of Applied Engineering and Technology, 5 (2), 96-102.
Coronado, V. (2014). Optimization of The Haulage Cycle Model for Open Pit Mining Using A Discrete Event Simulator and A Context-Based Alert (Unpublished master’s thesis). Department of Mining Geological and Geophysical Engineering, The University of Arizona, Arizona.
Deshpand, V. S., & Ade, M. (2012). Lean Manufacturing and Productivity Improvement In Coal Mining. International Journal of Scientific & Technology Research, 1 (5), 11-14.
Engineering PT.X Samarida. (2018). Monthly Report Jobsite KTD September 2018. Unpublished Report, Samarinda.
Franik, E. & Franik, T. (2009). Application of Non Linear Programming for Optimization of Factors of Production in Mining Industry. Alcon Pharmaceutical Ltd a Novartis Company. Fribourg.
Ilahi, R. R., Ibrahim, E., & Swardi, F. R. (2014). Technical Study on the Productivity of Digging Equipment (Excavator) and Transport Equipment (Dump Truck) on Overburden Stripping on September 2013 at Pit 3 West Banko PT. Bukit Asam (Persero) Tbk UPTE. Sriwijaya Engineering Science Journal, 2 (6), 1-9.
Junior, J., Koppe, J., & Costa, J. (2012). A Case Study Application of Linear Programming and Simulation to Mine Planning. Journal of The Southern African Institute of Mining and Metallurgy, 112 (12), 477-484.
Kumar, A. (2014). Production Scheduling and Mine Fleet Assignment Using Integer Programming (Unpublished master’s thesis). Department of Mining Engineering, National Institute of Technology Rourkela.
May, M. (2012). Application of Queuing Theory for Open Pit Truck/Shovel Haulage Systems (Unpublished master’s thesis). Virginia Polytechnic Institute and State University, Blacksburg.
Mohutsiwa, M., & Musingwini, C. (2015). Parametric Estimation of Capital Costs for Establishing a Coal Mine: South Africa Case Study. The Journal of The Southern African Institute of Mining and Metallurgy, 115 (8), 789-797.
Morley, D., Joseph, T., & Lu, M. (2012). In Search Of the Ideal Truck-Excavator Combination. Proceeding Departement of Civil and Environmental Engineering, pp. 1-8. Canada: University of Alberta.
Morley, L.M. & Abourizk, S. (2013). Utilizing Simulation Derived Quantitative Formulas for Accurate Excavator Hauler Fleet Simulation. Proceeding of HTE 2013 Winter Simulation Conference, pp. 3019-3029. Department of Civil & Environmental Engineering. Canada: University of Alberta.
Nel, S., Kizil, M., & Knights, P. (2011). Improving Truck Shovel Matching. Apcom Symposium 35th, 381-391.
Newman, A., Rubio, E., & Eurek, K. (2010). A Review of Operations Research in Mine Planning. Journal Interface, 40 (3), 222-245.
Nageshwaraniyer, S. S., & Dessureault, S. (2013). Simulation-Based Robust Optimization for Complex Truck Shovel Systems In Surface Coal Mines. Proceedings of the Winter Simulation Conference, pp. 3522-3532.
Noor, I. (2011). Analysis of Determination of Standard Time to Shorten the Process of Loading and Unloading Services at Trisakti Port, Banjarmasin. Journal INTEKNA, 15 (2), 171-177.
Rahadian, F. (2011). Analysis of Cost Control in the Operation Management System of a Coal Mining Contracting Company: Case Study at PPN Corporation (Unpublished master’s thesis). Universitas Indonesia, Depok.
Sahoo, S. (2012). Truck Allocation Mode Using Linear Programming and Queueing Theory (Unpublished master’s thesis). Department of Mining Engineering, National Institute of Technology Rourkela, Odisha.
Savic, L., & Jankovic, R. (2006). Simulation of Truck Haulage at The Open Pit Mine Majdanpek. The International Journal of Transport & Logistics, 6 (11), 96-103.
Shawki, K., Elrazek, A., & Abdulla, N. (2009). Earthmoving Productivity Estimation Using Genetic Algorithm. Journal of Engineering Sciences, 37 (33), 593-604.
Sujatmiko, D. (2015). Heavy Equipment Productivity Analysis: Case Study of PLTU Development Project Talaud 2 x 3 MW North Sulawesi(Unpublished master’s thesis). Gadjah Mada University, Yogyakarta.
Susanti, R. (2012). Optimization of Production Planning for Ordered Products at Pesticide Companies Using Goal Programming Method. Institute Technology 10 November Journal.